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The potential to liberate steam production capacity for power generation has been assessed using actual energy consumption data and the recorded seasonal consumption fluctuations for a kraft pulp mill. The revenues from power production are compared with possible energy savings, achieved through enhancement of the process efficiency using an absorption heat pump (AHP). Bunker oil, wood bark and black...
Pinch analysis techniques have been developed for a wide range of applications ranging from process plant thermal or water integration to financial and supply chain management. This paper presents a new application of pinch analysis. A scenario is assumed wherein energy sector planning takes place with carbon emission constraints arising from an effort to reduce climate change effects. A procedure...
This work presents algebraic targeting techniques for energy sector planning with carbon (CO 2 ) emission and land availability constraints. In general, it is desirable to maximize the use of low- or zero-carbon energy sources to reduce CO 2 emission. However, such technologies are either more expensive (as with renewable energy) or more controversial (as in the case of nuclear energy...
This paper outlines the past analysis and projected planning of the Irish electricity generation sector using an extension of a novel methodology based on a graphical optimisation concept. The main two adaptations/extensions to the current form of the methodology are proposed as both the forecasting adaptation and the extension that accounts for the dynamic nature of electricity supply–demand. The...
This paper presents the estimating of maximum possible internal heat integration regarding individual processes by using the graphical technique, including basic knowledge of pinch analysis. The fraction of maximum possible internal integration during the process is calculated as from 1 to 0. This technique includes those additional sources which approach the fraction of the maximum possible internal...
Significant energy savings can be achieved in the pulp and paper industry through process integration. The aim of this paper was to investigate how much seasonal variations in the process influence the potential for making energy savings. The hot and warm water system in a market pulp mill has been evaluated from an energy point of view, using pinch analysis. Considerable energy-saving potential was...
A geographical information system has been developed to model the energy requirements of an urban area. The purpose of the platform is to model with sufficient detail the energy services requirements of a given geographical area in order to allow the evaluation of the integration of advanced integrated energy conversion systems. This tool is used to study the emergence of more efficient cities that...
The process integration of the bioprocess plant for production of yeast and alcohol was studied. Preliminary energy audit of the plant identified the huge amount of thermal losses, caused by waste heat in exhausted process streams, and reviled the great potential for energy efficiency improvement by heat recovery system. Research roadmap, based on process integration approach, is divided on six phases,...
Solar thermal systems have the potential to provide renewable industrial process heat and are especially suited for low pinch temperature processes such as those in the food, beverage, and textile sectors. When correctly integrated within an industrial process, they can provide significant progress towards both increased energy efficiency and reduction in emissions. However, the integration of renewable...
Integrated Gasification Combined Cycle (IGCC) represents a commercially proven technology available for the combined production of hydrogen and electricity power from coal and heavy residue oils. When associated with CO 2 capture and sequestration facilities, the IGCC plant gives an answer to the search for a clean and environmentally compatible use of high sulphur and heavy metal contents...
Several techniques are available to improve the energy performance of a process (internal heat recovery, water reutilization, condensates return, energy upgrading and conversion, elimination of non-isothermal mixing). They are applied to specific energy systems on the utility or process side (steam production and distribution, hot or cold water networks, process heat sources and sinks). Since those...
This paper presents a method for estimating the maximum pressure of steam which can be generated in recovering heat from individual processes, by partial linearization of the grand-composite curve. The technique is based on the pinch-analysis method by using a grand-composite curve (GCC), which can be approximated by using a mathematical function. The mathematical linear technique is composed of two...
In this study the possibilities of making a cost-effective heat exchanger retrofit in a simulated thermo mechanical pulp and paper mill are analysed using advanced composite curves. The use of advanced composite curves is a fairly new method developed in Chalmers University, and they have not previously been used to analyse a mechanical pulp and paper mill. The simulated mill used as an example in...
The combined sugar and ethanol production process from sugar cane is a paradigmatic application for energy integration strategies because of the high number of hot and cold streams involved, the external hot utility requirement at two temperature levels for juice evaporation and crystallization, and the electricity demand for juice extraction by milling. These conditions make it convenient to combine...
The importance of the steam cycle design to maximize power generation is demonstrated using pinch analysis targeting techniques is demonstrated. Fixed steam headers, such as assumed in total site analysis, give no allowance for reheating before turbine expansion, which can be valuable to consider when optimizing the steam system for certain plant configurations. Additionally, previous work optimizes...
A double-pinch criterion for closed feedwater heaters (FWH) of regenerative Rankine cycles is presented. The FWHs are modeled as counter-current heat exchangers. Thus, two potential pinch positions in the FWH exist: (i) at the exit of the bleed (drain) and (ii) at the onset of condensation. For a given heat duty in the FWH, feed inlet temperature and flowrate, the extraction flowrate and pressure...
Mineral carbonation presents itself as the most promising method to sequester CO 2 in Finland. A staged process for CO 2 mineralisation, using magnesium silicates, is being intensively developed at Åbo Akademi. A process energy analysis is made based on the most energy intensive steps, i.e. the heat treatment of the magnesium silicate rock and the carbonation reaction. Aspen Plus ...
The synthesis problem, i.e. the definition of type, number and design parameters of system components and their interconnections, is one of the main research field of chemical and energy engineering. The present paper aims at clarifying some methodological aspects for the systematic synthesis of processes by suggesting an organized procedure which is applied here to a case study of a sugarcane mill...
In the present paper, a five-column heat integrated methanol distillation scheme is proposed with the aid of process simulation and pinch analysis. Unlike the popular four-column (or 3 + 1 column) scheme, a medium-pressure column is added after the light ends column in this novel scheme. The overhead vapor of the medium-pressure column integrates with the light ends column, and an inter-reboiler is...
Heat Integration, an effective energy-saving technology, has been popularized in many fields. In the current paper, Pinch-based Heat Integration technology is applied in the Heat Integration of process surplus heat (PSH) and regenerative Rankine cycle (RRC)-based steam power plant. PSH is recovered by preheating boiler feed water (BFW) to reduce consumption of steam extracted from the turbine. A systematic...
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