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A new approach for resistance spot welding of hybrid polymer-metal components in overlap joint configuration is shown in this paper. The effect of welding current on the joining zone is demonstrated based on different process parameters. The results were transferred to a model concept of the joining zone geometry depending on current density and electrode arrangement. Furthermore, different surface...
We present a mathematical model to describe laser beam welding based on the heat equation. Since the material coefficients depend on the temperature, this leads to a quasi‐linear parabolic partial differential equation. It is our goal to prevent solidification cracking. We address this problem by means of optimal control. It is the intensity profile of the laser beam which acts as the control function...
Laser welding of aluminum alloys (AA 5754 and AA 6016) by superimposing a pulsed Nd:YAG laser with a continuous wave (cw) diode laser has been investigated in order to improve the weldability and the process efficiency. The low absorption of laser radiation at a wavelength of 1064 nm and the high thermal conductivity make it difficult to laser weld aluminum alloys efficiently. Therefore, a pulsed...
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